Compressor Changeout Form 1ph/3ph Please enable JavaScript in your browser to complete this form. – Step 1 of 4Compressor Change-out Technical Evaluation Form It is recommended that when a compressor is being replaced. A complete evaluation of the part and system be made. Changing the compressor is one of the largest repairs that a service technician can encounter during the repair of a heating and cooling system. This checkout form has been developed to help guide the technician through the repair process. Dealer InformationDealer NameTechnician NameFirstLastTechnician Phone NumberTechnician Email AddressJob NameOutdoor Unit InformationModel NumberInstallation dateSerial NumberFail DateNextCompressor Winding Information Important Note: Before making any electrical checks disconnect all electrical power to the system including the Indoor and Outdoor unit power sources. Will the compressor operate?YesNoCompressor VoltageSingle Phase 208/230vacThree Phase 208/230vacThree Phase 460vacHow do you believe the compressor failed? Will not startGrounded windingShorted windingOpen windingTripped the breaker / fuseWon’t pumpLow capacityNoisy ___ (REQUIRED: Sound Complaint Checklist _____(link Coming Soon)COMMON winding – compressor starting ampsCOMMON winding – compressor running amps RUN winding – compressor starting ampsRUN winding – compressor running ampsSTART winding – compressor starting ampsSTART winding – compressor running amps C to R – Compressor winding resistance (Ω) C to S – Compressor winding resistance (Ω) R to S – Compressor winding resistance (Ω)C to ground – Resistance (Ω) R to ground – Resistance (Ω)S to ground – Resistance (Ω) Single Speed or 2-Stage Compressor You should see: Example C(1)-R(3) = 2 Ohm, C(1)-S(2) = 4 Ohms, S(2)-R(3) = 6 Ohms C-R + C-S should equal S-R 5-Stage or Variable Speed Compressor You should see: Example C(1)-R(3) = 1 Ohm, C(1)-S(2) = 1 Ohm, S(2)-R(3) = 1 Ohm All windings should Ohm equal to each other. 3 Phase Commercial Compressor You should see: Example C(1)-R(3) = 1 Ohm, C(1)-S(2) = 1 Ohm, S(2)-R(3) = 1 Ohm All windings should Ohm equal to each other. Did you check compressor winding resistance at the fusite/compressor connections?YesNoWhy not?We would hate to see you do all of this work just because of a bad wire or wiring harness.Was all factory wiring confirmed to match the diagram on the unit? Did you find any wire damage or bad connections?YesNoIf your unit has a capacitor, did you test the run capacitor?YesNoHow many µF did you measure? Inspect the compressor contactor, are the contact points burned?YesNoSince you selected the compressor is grounded, shorted or open. Then an acid test should be performed on the compressor oil. Has acid been detected in the compressor oil?YesNoWhenever the system is opened to the atmosphere, it is required that a replacement Liquid Line Filter Drier must be installed/replaced. When acid is detected in a system utilizing a acid test kit, a Suction Line Filter Drier must be installed, and then removed after 7 days. Compressor Mechanical TestsNote: Before the mechanical testing can be completed the compressor and the unit wiring must be reconnected as per the unit electrical wiring diagram. Is your unit a Heat Pump or Air Conditioner unit?Heat Pump Outdoor unitAir Conditioner Outdoor unitHigh pressure at Liquid Line Service ValveTemperature of the Liquid Line at the Service ValveMode of OperationCoolingHeatingSuction pressure at Vapor Line Service ValveTemperature of the Vapor Line at the Service ValveTrue Suction port pressureLine voltage at the disconnect (volts) *Voltage on the load side of the contactor or L1 & L2 for Variable Speed Systems, connections when engaged/calling for operation (volts) *3 Phase Power – Voltage coming to the unit L1-L2 voltageL2-L3 voltageL1-L3 voltageNextIf a compressor failed and the cause has not been determined and eliminated, the replacement compressor will fail. Since you cannot see inside of a hermetically sealed compressor the oil is a valuable service tool on what caused the failure. Make an oil inspection and measurement tool out of an old clear one gallon milk jug. Prior to use add ounce lines to the jug. Or use a container of some sort. The oil quantity is listed on the compressor data tag. Place the removed compressor on a secure tailgate or bench. Slowly tip the compressor toward the open suction stub. Place the milk jug under the suction stub to capture the used oil. Look at the clarity and quantity of the coil. Once done with your inspection pore the oil back into failed compressor suction stub. Pictures of the outdoor unit Drag & Drop Files, Choose Files to Upload You can upload up to 2 files. PreviousNextAny other comments or notes you would like to add?Once the CAM Team/Technical Support has had an opportunity to evaluate the supplied information we will reach out to you with next steps.PreviousSubmit